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Precision Tooling Engineered For Performance & Reliability

Approach

Our right-first-time manufacturing philosophy is built on engineering precision into every stage of the tooling process. By combining specialist knowledge of cold forming applications with advanced manufacturing techniques, we produce customised tooling that consistently meets demanding dimensional, material, and performance requirements.

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Every tool is manufactured to optimise process stability, maximise tool life, and maintain consistent part quality throughout production. From initial design review and material selection through to precision machining, grinding, heat treatment, coating, and final inspection, our fully integrated in-house capabilities ensure complete control over quality, traceability, and manufacturing accuracy.

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This end-to-end approach enables us to transform complex tooling designs into high-performance cold forming solutions that reduce downtime, improve productivity, and deliver a lower total cost of ownership.

Consultation

Product Requirements

Feasibility

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Tool Development

Dimensional Specification

Material Selection

Tolerance Assessment

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Tool Build

Heat Treatment

PVD Coating

Tool Validation

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Improving Tooling Performance Through Technical Review

When tooling performance becomes a concern, our approach starts with understanding the root cause. We work closely with customers to review tooling specifications, identify potential inefficiencies, and assess opportunities for improvement against real production demands. This creates a clear, engineering-led pathway to better stability, longer tool life, and improved output.

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Where appropriate, we then support customers through structured tooling trials, providing hands-on technical input during initial runs to validate performance and refine the solution before full production release.

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METALLURGICAL LABORATORY

An in-house laboratory supports structured tool-life analysis, providing data-driven insight to optimise tooling performance and service life.

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HEAT TREATMENT & PVD COATING TECHNOLOGIES

Controlled heat treatment processes and selected PVD coatings are utilised to optimise wear resistance and extend tooling life in demanding applications.

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APPLIED METALLURGY FOR TOOLING PERFORMANCE

A detailed knowledge of metallurgical principles and mechanical properties informs every stage of tooling design to improve performance, durability, and consistency.

Cost Reduction
Major reduce Total Manufacturing Cost

We reduce Total Manufacturing Cost through efficiency gains, and durable, long-lasting product

Performance
Increase cold-forming production output

We maximise production output and Overall Equipment Effectiveness

Availability
Protect cold-forming machine capacity

Our superior quality tooling protects machine capacity and production for the long-term

Reliability
Major's cold-forming tools prevent downtime

We increase customer production time by preventing downtime and unexpected stoppages

If you have a tooling enquiry or are looking to increase Productivity and reduce your Total Manufacturing Cost, contact our tooling experts.

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Let's have a chat

NORTH & SOUTH AMERICA

Contact

Todd Goldman

Tel: 001 (810) 985 9372

Fax: 001 (810) 985 9374

UNITED KINGDOM & IRELAND

Contact

Neil Pentecost

Mob: 07734413158

Tel: 01858 450750

EUROPE

Contact

Holger Meyer

Tel: 49 (0) 611 409090
Fax: 49 (0) 611 4090929

Major Industries Ltd logo

Major Industries Ltd 2023

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Corporate Headquarters: No. 2, Changtai St., Xiaogang Dist., Kaohsiung City 812050, Taiwan (R.O.C.) Tel:+886-7-8716711 EXT202 Fax:+886-7-8715934

Terms & Conditions

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