Bringing cold forming tools to life
Our ‘right-first-time’ attitude focuses on what matters most, productivity. Our expertise and knowledge of producing high-quality tooling to customers' specifications, deliver significantly higher productivity and efficiency when compared to cheaper alternatives.
How we create value
We reduce Total Manufacturing Cost through efficiency gains, and durable, long-lasting product
Performance
We maximise production output and Overall Equipment Effectiveness
Availability
Our superior quality tooling protects machine capacity and production for the long-term
Reliability
We increase customer production time by preventing downtime and unexpected stoppages
Cost Reduction
Our in-house services revolve around customer requirements and manage the entire journey, transforming tool design into a physical product.
Consultation
Tool Development
Tool Build
Product requirements
Feasibility
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Material selection
Tolerance assessment
Heat treatment
PVD coating
Tool validation
Controlling and managing the critical production processes in-house ensures customers receive expert service, exceptional manufacturing, and the highest quality product.
Added-value
services
Helping customers to overcome tooling challenges
Our services extend beyond manufacturing to specification. We help customers overcome any issues with the current tooling supply where performance doesn’t meet expectation.
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Premature Wearing
The wearing of punches and dies caused by cold forming will vary depending on the type of metal being formed and the amount of pressure applied during each blow. Wearing is a problem that can sometimes be hard to determine because tooling performance can fluctuate a great deal.
Cracked Dies
Common problems that limit the output performance for dies are stretching, cracking, or splitting. If the production line is set up correctly and there are no other influential factors causing the problem, our Technical Experts can help you to identify the cause, by analyzing the defective tool and reviewing the specification.
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If the average output of your tooling is reducing and becoming a costly challenge, we can help. We will provide you with feedback as to what improvements can be made to boost performance and productivity.
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Analyse
Faults, defects or damage to current tooling
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Recommend
Identify improvements to material, heat treatment or coating
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Manufacture
Build the tooling to the new specification
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Support
Provide extra service to ensure sustained tooling performance
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We have an internal laboratory for tool-life analysis
Sophisticated heat-treatment and a variety of PVD coatings to optimise tool life
An extensive knowledge of metallurgical principles and mechanical properties to enhance tooling performance